Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

(Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX)

Specifications of Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX

The Sic Porcelain Foam Filter 10-60 Ppi is a high-performance filtering service developed for light weight aluminum spreading applications, engineered to enhance metal high quality by successfully getting rid of impurities and incorporations. Made from silicon carbide (SiC), this filter exhibits outstanding thermal stability, chemical resistance, and mechanical stamina, making it excellent for high-temperature settings. The item is readily available in a pore density range of 10 to 60 pores per inch (PPI), allowing personalization based upon particular casting requirements. Lower PPI (10-20) filters are fit for rugged filtering, while higher PPI (30-60) versions give fine purification, making certain ideal steel cleanliness and lowered turbulence during pouring. The three-dimensional open-cell foam framework offers high porosity (75-85%), making it possible for smooth molten metal flow while capturing oxides, slag, and particulates. With a grey silicon carbide structure, the filter shows outstanding thermal shock resistance, running effectively at temperatures as much as 1600 ° C, and keeps structural stability under fast heating or cooling down cycles. Its honeycomb-like ceramic plates guarantee uniform circulation of liquified aluminum, lessening disturbance and improving spreading surface area coating. Secret requirements include a compressive stamina of 1.5-3.0 MPa, mass thickness of 0.5-0.7 g/cm ³, and low thermal development, making certain resilience in demanding foundry conditions. The filter works with various aluminum alloys and is widely utilized in automotive, aerospace, and commercial spreading procedures to reduce problems like porosity and incorporations, therefore enhancing item reliability. Offered in conventional dimensions (e.g., 12x12x2 inches) or custom-made dimensions, it is packaged firmly to prevent damage throughout transit. Compliant with worldwide quality requirements, this Sic Porcelain Foam Filter (product code: CN; SHX) supplies cost-efficiency by lessening scrap prices and prolonging mold life, making it a critical element for high-precision aluminum casting operations.

(Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX)

Applications of Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX

Silicon Carbide (SiC) Ceramic Foam Filters (10-60 PPI) and Honeycomb Filter Porcelain Plates are important components in aluminum casting procedures, made to boost metal quality and manufacturing performance. These filters, available in gray silicon carbide product (CN; SHX), are engineered to get rid of impurities such as oxides, slag, and non-metallic inclusions from liquified aluminum, making sure defect-free castings with premium mechanical buildings.

** Applications in Aluminum Casting: **.
The 10-60 PPI (pores per inch) range enables accurate control over filtering. Reduced PPI (10-20) filters deal with rugged filtering for preliminary impurity elimination, while higher PPI (30-60) variants capture finer bits, ideal for high-precision applications. These filters are integrated into gating systems or molds, where they support liquified metal flow, lower disturbance, and minimize oxidation. This causes smoother loads, lowered porosity, and boosted structural honesty in final products like auto engine blocks, aerospace components, and digital real estates.

** Honeycomb vs. Foam Structures: **.
Honeycomb ceramic plates feature a structured hexagonal layout, providing high surface area for reliable filtering and extended get in touch with time with molten steel. This design is ideal for high-volume spreading processes. Ceramic foam filters, with their open-cell framework, master adaptability, adapting to complex mold and mildew geometries. Both variations withstand severe temperatures (up to 1600 ° C) and stand up to thermal shock, ensuring sturdiness in duplicated usage.

** Market Usage Situations: **.
– ** Automotive: ** Important for generating engine parts, wheels, and transmission housings needing high strength.
– ** Aerospace: ** Ensures light-weight, defect-free parts for architectural and engine applications.
– ** Electronics: ** Improves heat dissipation in coverings and heat sinks.
– ** Construction: ** Made use of for resilient architectural installations and equipment components.

** Benefits: **.
– Enhanced metal tidiness and minimized scrap prices.
– Multiple-use style lowers functional prices.
– Compatible with sand, pass away, and financial investment spreading approaches.
– Sustains sustainable manufacturing by minimizing waste.

SiC Ceramic Foam and Honeycomb Filters are indispensable for sectors prioritizing accuracy, performance, and worldly top quality. Their thermal stability, chemical resistance, and versatility make them a foundation of modern-day light weight aluminum factory operations.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX

What is the primary use of Sic Ceramic Foam Filters (10-60 PPI) in aluminum casting?
Sic Ceramic Foam Filters are designed to remove impurities like oxides, slag, and non-metallic particles from molten aluminum during casting. By trapping contaminants in their porous structure, they ensure smoother metal flow, reduce turbulence, and improve the mechanical properties and surface quality of the final cast product.

Why choose silicon carbide (SiC) ceramic foam filters over other materials?
Silicon carbide offers exceptional thermal stability, high corrosion resistance, and superior mechanical strength, even at extreme temperatures (up to 1600°C). This makes SiC filters ideal for high-precision aluminum casting applications, where durability and consistent performance are critical. They also resist thermal shock better than alternatives like alumina-based filters.

How does the PPI (pores per inch) range of 10-60 affect filtration efficiency?
The PPI rating determines the filter’s pore density and size. Lower PPI (10-20) filters have larger pores, suitable for coarse filtration in high-flow applications. Higher PPI (30-60) filters feature finer pores for capturing smaller impurities in precision casting. Selecting the right PPI depends on the alloy type, impurity size, and desired metal cleanliness.

How are these ceramic foam filters installed in the casting process?
The filter is placed in the gating system or mold sprue, where molten aluminum flows through it. It must be preheated to around 500-700°C to prevent thermal shock and ensure optimal adhesion with the metal. Proper alignment and secure placement are crucial to avoid displacement during pouring and maintain consistent filtration.

What is the typical lifespan of a Sic Ceramic Foam Filter, and how is it maintained?
These filters are single-use due to the extreme conditions of aluminum casting, which degrade their structure. After each pour, the filter is discarded. To maximize efficiency during use, ensure the filter is stored in a dry environment, preheated correctly, and handled carefully to avoid cracks or damage before installation.

(Sic Ceramic Foam Filter 10-60 Ppi /aluminium Casting Ceramic Foam/honeycomb Filter Ceramic Plates Silicon Carbide Grey CN;SHX)