Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

(Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape)

Specifications of Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape

The Industrial Machinable Black Silicon Carbide Plate Sintered Wear-Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape is designed for heavy-duty industrial applications. This product combines multiple advanced materials for superior performance. The base material is black silicon carbide, known for extreme hardness and wear resistance. It is sintered under high temperatures to enhance density and structural integrity. Zirconia and silicon nitride are integrated into the composite, improving thermal stability and mechanical strength. These materials work together to create a product that withstands harsh environments.

The plate and rod shapes are available in standard sizes. Plates typically range from 5mm to 50mm in thickness, with lengths up to 600mm and widths up to 300mm. Rod diameters vary between 10mm and 100mm, with lengths up to 500mm. Custom dimensions can be produced based on requirements. The material density is approximately 3.1 g/cm³, ensuring durability without excessive weight. Porosity is controlled below 5% to minimize wear and corrosion risks.

Thermal resistance is a key feature. The product operates effectively in temperatures up to 1650°C. It resists thermal shock due to low thermal expansion coefficients, around 4.5×10⁻⁶/°C. This makes it suitable for high-heat industrial processes like metal smelting or furnace linings. Electrical insulation properties are strong, with a dielectric strength exceeding 15 kV/mm. This prevents current leakage in high-voltage setups.

Mechanical performance is exceptional. Compressive strength exceeds 2000 MPa, handling heavy loads without deformation. Flexural strength reaches 350 MPa, ensuring resistance to bending or cracking under stress. The surface hardness is rated at 9.5 on the Mohs scale, outperforming most metals and traditional ceramics. Machinability is a standout trait. Despite its hardness, the material can be cut, drilled, or ground using standard carbide or diamond tools. This allows precise customization for complex industrial parts.

Applications include wear-resistant liners, grinding equipment, high-temperature insulation components, and chemical reactor parts. The material resists corrosion from acids, alkalis, and solvents. It is non-magnetic and radiation-resistant, expanding its use in aerospace and electronics. Maintenance requirements are low due to the material’s inertness and longevity. Performance remains consistent under continuous use, reducing downtime and replacement costs.

(Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape)

Applications of Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape

Industrial machinable black silicon carbide plates, sintered wear-resistant zirconia ceramics, and silicon nitride insulation rod-shaped parts are essential in demanding commercial atmospheres. These products master severe conditions due to their distinct buildings. Black silicon carbide plates integrate high firmness with superb thermal conductivity. They stand up to temperatures over 1600 ° C, making them excellent for heater linings, warmth exchanger parts, and high-temperature tooling. Their machinability allows exact shaping for custom-made applications, lowering manufacturing downtime.

Zirconia ceramics are understood for extraordinary wear resistance and durability. They deal with heavy rubbing and mechanical stress and anxiety without fracturing. Typical uses consist of pump components, valve seats, and cutting devices. Zirconia’s low thermal growth avoids contortion under rapid temperature shifts, making sure integrity in metal handling and chemical tools.

Silicon nitride insulation poles supply superior electric insulation and thermal shock resistance. They keep security in temperatures as much as 1400 ° C, suitable for electrical furnace, semiconductor production, and aerospace sensors. Their lightweight yet high-strength style lowers energy loss in high-voltage settings.

These materials are widely used throughout markets. In metallurgy, silicon carbide layers line smelting furnaces and shield crucibles. Zirconia ceramics expand life span in mining equipment, such as slurry pump seals and grinding media. Silicon nitride rods insulate industrial heating units and assistance accuracy instruments in automotive screening.

The mix of toughness and adaptability makes these components essential for contemporary manufacturing. Silicon carbide withstands oxidation in liquified steel handling. Zirconia decreases wear in hostile chemical environments. Silicon nitride makes sure security in high-energy electric systems. Industries like power generation, aerospace, and hefty equipment depend on these ceramics to boost efficiency and reduce maintenance prices.

Adjustable dimensions and structures permit combination into existing systems. Engineers choose these materials for jobs calling for warmth monitoring, abrasion resistance, or electric insulation. Their performance in rough settings sustains improvements in automation, power production, and material science.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape

What is the industrial machinable black silicon carbide plate used for?
This plate works in high-stress environments. It handles extreme heat, heavy wear, and corrosion. Common uses include furnace linings, grinding tools, and protective components in machinery. Its hardness makes it ideal for cutting, polishing, and abrasive applications.

How does the sintered zirconia ceramic plate resist wear?
Zirconia ceramic has high density and tight molecular structure. These features reduce friction and surface damage. It lasts longer in high-impact settings like mining equipment or pumps. It resists chemical erosion and mechanical stress better than metals or plastics.

Can silicon nitride insulation rods handle high temperatures?
Yes. Silicon nitride stays stable in temperatures up to 1650°C (3002°F). It insulates effectively in furnaces, kilns, or engines. It resists thermal shock, so rapid temperature changes won’t crack it. This makes it reliable for aerospace or power generation systems.

Why choose black silicon carbide over other ceramics?
Black silicon carbide is harder than alumina or zirconia. It cuts faster and wears slower. It conducts heat better, preventing overheating in fast processes. It costs less for similar performance in grinding or refractory applications.

How to install machinable ceramic components correctly?
Clean surfaces before attaching. Use epoxy or cement rated for high temps. Align parts precisely to avoid stress points. Follow adhesive curing times. Test under low stress first. Check for gaps or loose fittings. Regular inspections prevent failures.

(Industrial Machinable Black Silicon Carbide Plate Sintered Wear Resistant Zirconia Ceramic Silicon Nitride Insulation Rod Shape)