Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

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Specifications of Customized Sic Ceramic Tubes Pipe Plate Tile Parts Silicon Carbide Casting Ceramic Plate and Sic Products

Personalized silicon carbide (SiC) ceramic items, including tubes, pipelines, plates, ceramic tiles, and complicated casting components, are crafted for extreme-performance applications. These parts are crafted from high-purity SiC, an innovative ceramic material renowned for extraordinary thermal conductivity, mechanical stamina, corrosion resistance, and thermal shock stability. Below are crucial requirements and features of these items.

** Product Quality **: SiC ceramics show a distinct mix of solidity (Vickers firmness ~ 2500 kg/mm ²), reduced thermal development (4.0 x10 ⁻⁶/ ° C), and high thermal conductivity (120– 200 W/m · K). They hold up against temperatures as much as 1600 ° C in oxidizing atmospheres and 2000 ° C in inert environments. Their rust resistance spans acids, alkalis, and molten metals.

** Item Specifications **:.
– ** Tubes/Pipes **: Personalized inner/outer diameters (5– 500 mm), sizes (up to 3000 mm), and wall densities (2– 50 mm). Suitable for radiant heaters, heat exchangers, and safety sleeves in heating systems.
– ** Plates/Tiles **: Density arrays from 3– 50 mm, with dimensions approximately 600×600 mm. Utilized as wear-resistant cellular linings, ballistic armor, or semiconductor processing elements.
– ** Casting Parts **: Complex geometries (e.g., nozzles, crucibles) generated through precision molding, with tolerances within ± 0.5%. Suitable for molten metal handling or chemical activator components.
– ** Custom-made Parts **: Tailored forms, surface coatings (as-fired, sleek, coated), and porosity levels (dense or porous for filtering).

** Production Processes **: Products are made using response bonding (RB-SiC), sintering (SSiC), or nitride bonding, stabilizing price and efficiency. Sintered SiC uses premium pureness (> 99.5%) and thermal conductivity, while reaction-bonded variations offer improved crack toughness.

** Applications **: Widely made use of in sectors such as metallurgy (kiln furniture, thermocouple sheaths), energy (burner nozzles, warm recuperators), chemical processing (pump seals, reactor linings), and aerospace (high-temperature bearings).

** Quality Assurance **: Parts undertake extensive screening for density (≥ 3.1 g/cm ³), porosity (< 0.1% for dense qualities), flexural strength (≥ 350 MPa), and thermal shock resistance (quench tests from 1000 ° C to space temperature). Compliance with ASTM/ISO criteria makes sure integrity. Customized SiC ceramic services provide unmatched toughness in harsh atmospheres, integrating accuracy design with product quality to fulfill requiring commercial needs.

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Applications of Customized Sic Ceramic Tubes Pipe Plate Tile Parts Silicon Carbide Casting Ceramic Plate and Sic Products

Custom-made silicon carbide (SiC) ceramic tubes, pipelines, plates, ceramic tiles, and cast parts are crafted to fulfill the needs of extreme industrial environments, providing unmatched resilience, thermal security, and resistance to rust and abrasion. These parts are commonly utilized across high-performance sectors due to SiC’s phenomenal residential or commercial properties, consisting of high thermal conductivity, low thermal expansion, and chemical inertness. In metallurgical applications, SiC ceramic tubes and pipes excel in liquified metal handling, heating system cellular linings, and protective sleeves for thermocouples, where they stand up to temperature levels going beyond 1600 ° C without degradation. Their thermal shock resistance makes certain longevity in procedures like aluminum smelting and steel production. In chemical handling, SiC plates and tiles line reactors, pumps, and shutoffs, withstanding destructive acids, alkalis, and abrasive slurries. They protect against contamination and prolong tools lifespan in hostile environments, such as sulfuric acid manufacturing or pharmaceutical production. The power sector counts on SiC ceramic casting parts for warmth exchangers, burner nozzles, and radiant tubes in gas wind turbines and atomic power plants, where their capability to preserve structural stability under high-pressure, high-temperature problems enhances energy performance and lowers downtime. Semiconductor making makes use of ultra-pure SiC products for wafer-processing tools, susceptors, and diffusion plates, leveraging their electrical conductivity and resistance to plasma erosion in CVD and engraving processes. Aerospace and automobile markets use customized SiC tiles for brake systems and engine parts, taking advantage of their lightweight nature and warm dissipation abilities. Furthermore, SiC pipelines and plates are integral to wastewater treatment systems, taking care of unpleasant particulates and harsh liquids. Customized SiC ceramic services are tailored to specific geometries, guaranteeing optimum efficiency in specialized applications like kiln furnishings, rocket nozzles, or ballistic shield. By combining sophisticated manufacturing methods with SiC’s intrinsic residential properties, these products deliver integrity, minimized maintenance costs, and boosted operational effectiveness across sectors requiring materials that exceed typical steels or oxides.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customized Sic Ceramic Tubes Pipe Plate Tile Parts Silicon Carbide Casting Ceramic Plate and Sic Products

What is silicon carbide (SiC) ceramic, and why is it used for custom parts? Silicon carbide is a high-performance ceramic material known for exceptional hardness, thermal conductivity, chemical resistance, and mechanical strength. It retains properties under extreme temperatures and corrosive environments, making it ideal for custom components like tubes, plates, or tiles in industries requiring durability and reliability.

Why choose customized SiC ceramic parts over standard options? Customization ensures parts meet precise dimensional, structural, or performance needs for specific applications. Standard products may not fit unique machinery or process requirements, while tailored SiC parts optimize efficiency, reduce waste, and enhance longevity in harsh conditions like high-temperature furnaces or abrasive chemical processes.

What industries commonly use SiC ceramic components? SiC parts are widely used in metallurgy, chemical processing, semiconductor manufacturing, energy, and aerospace. Applications include furnace linings, heat exchangers, pump seals, rocket nozzles, and wear-resistant tiles. Their ability to withstand thermal shock, erosion, and corrosion makes them critical in environments where metals or polymers fail.

What temperature limits do SiC ceramic products have? SiC ceramics operate reliably up to 1650°C in oxidizing atmospheres and 2200°C in inert environments. They exhibit minimal thermal expansion, maintaining structural integrity during rapid temperature changes. This makes them suitable for kiln furniture, burner nozzles, or components in high-heat industrial processes.

How do I maintain SiC ceramic parts, and what is their lifespan? SiC requires minimal maintenance due to its corrosion and wear resistance. Regular inspections for cracks or surface wear are recommended. Lifespan depends on application severity—components in abrasive settings may need replacement sooner, while those in stable environments last years. Proper handling during installation prevents mechanical damage, maximizing service life.

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