Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

(Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services)

Specifications of Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services

Customized Hexagonal Boron Carbide Silicon Carbide (B4C-SiC) Ceramic Plate Tiles are engineered for high-performance industrial applications, particularly in welding, cutting, and extreme-environment services. These composite ceramic tiles combine the exceptional properties of hexagonal boron carbide (B4C) and silicon carbide (SiC), offering unmatched durability, thermal stability, and wear resistance. The material composition ensures optimal performance in abrasive, high-temperature, and corrosive conditions, making them ideal for heavy-duty industrial use.

Material Properties: The hexagonal boron carbide component provides extreme hardness (Mohs scale 9.5+), second only to diamond, ensuring superior resistance to abrasion and erosion. Silicon carbide contributes high thermal conductivity (120-200 W/m·K), low thermal expansion, and excellent oxidation resistance. The composite structure balances hardness with toughness, reducing brittleness while maintaining structural integrity under mechanical stress.

Technical Specifications: Available in customizable dimensions (standard sizes range from 50x50mm to 300x300mm) and thicknesses (5mm to 25mm). Density ranges between 2.5-3.0 g/cm³, depending on the B4C-SiC ratio. Operating temperature tolerance spans from -50°C to 1650°C, with short-term resistance up to 1800°C. The tiles exhibit a Vickers hardness of 28-35 GPa and compressive strength exceeding 2000 MPa. Surface finishes include polished, machined, or as-sintered options.

Applications: Designed for welding nozzles, cutting tool components, furnace linings, and protective armor in metal processing, mining, and aerospace industries. They protect machinery from spatter, slag, and thermal degradation during plasma cutting, laser welding, or high-temperature forging.

Customization: Tailored to meet specific industrial requirements, including bespoke shapes, hole patterns, mounting configurations, and composite ratios (B4C:SiC from 10:90 to 50:50). Precision machining ensures tight tolerances (±0.1mm). Optional anti-oxidation coatings (e.g., alumina or silicon nitride) enhance longevity in oxidative environments.

Benefits: Extended service life reduces downtime and replacement costs. The non-reactive ceramic surface minimizes contamination in precision welding/cutting processes. Electrically insulating properties enhance safety in high-voltage environments.

Quality Assurance: Produced via hot pressing or sintering, followed by rigorous testing for hardness, density, and thermal shock resistance. Compliant with ISO 9001 and ASTM C1161 standards.

These B4C-SiC ceramic plates are a cost-effective solution for industries demanding reliability under extreme operational stress. Custom orders include technical consultation to optimize performance for specific use cases.

(Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services)

Applications of Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services

Customized hexagonal boron carbide (h-BC) and silicon carbide (SiC) ceramic plate tiles are advanced materials engineered for demanding industrial applications, particularly in welding and cutting services. These composite ceramics combine the exceptional properties of boron carbide—such as extreme hardness, thermal stability, and resistance to wear—with silicon carbide’s high thermal conductivity, low thermal expansion, and superior mechanical strength. This synergy results in a material capable of withstanding extreme temperatures, abrasive environments, and thermal shock, making it ideal for high-performance industrial processes.

In welding applications, these ceramic plates serve as protective barriers, shielding equipment and workpieces from intense heat, spatter, and UV radiation generated during arc or laser welding. Their thermal insulation properties prevent warping of adjacent components, ensuring precision in automated welding systems. Customized fixtures and jigs made from h-BC/SiC ceramics provide heat-resistant support for metal parts, maintaining dimensional stability even under prolonged exposure to high temperatures.

For cutting services, such as plasma or laser cutting, these ceramics are used in nozzles, guides, and wear plates. Their resistance to thermal degradation and erosion extends the lifespan of cutting tools, reducing downtime and maintenance costs. The non-reactive nature of boron carbide and silicon carbide also minimizes contamination during high-purity cutting processes, critical in industries like semiconductor manufacturing.

In heavy industries, h-BC/SiC tiles are employed as liners for machinery exposed to abrasive particles or molten metal splashes, such as in foundries or steel mills. Their lightweight yet durable design offers an advantage over traditional metal components, improving energy efficiency without compromising performance. Additionally, these ceramics are utilized in thermal management systems, acting as heat sinks or insulators in equipment requiring precise temperature control.

Customization is a key feature, allowing manufacturers to tailor the size, shape, and composition of the ceramic plates to meet specific operational needs. Whether for aerospace, automotive, or metal fabrication, h-BC/SiC ceramics enhance productivity, safety, and cost-effectiveness in industrial welding and cutting applications, delivering unmatched reliability in extreme conditions.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services

What are Customized Hexagonal Boron Carbide Silicon Carbide (SIC) Ceramic Plates used for?
These ceramic plates are designed for high-performance industrial applications requiring extreme durability and thermal resistance. They are commonly used in welding, cutting, and machining services where components face intense heat, abrasion, or chemical exposure. Their hexagonal structure enhances impact resistance, making them ideal for protective linings, furnace parts, or wear-resistant surfaces in heavy machinery.

What makes these ceramic plates superior to traditional materials?
Hexagonal boron carbide and silicon carbide ceramics offer exceptional hardness (second only to diamond), high thermal conductivity, and resistance to oxidation and thermal shock. They withstand temperatures up to 1650°C (3000°F) without degrading, outperforming metals or standard ceramics. Their lightweight nature reduces equipment strain while maintaining structural integrity under stress, ensuring longer service life in harsh environments.

Can these plates be customized for specific industrial needs?
Yes, customization is a key feature. The plates can be tailored in size, thickness, and geometric design (e.g., hexagonal, rectangular) to fit equipment specifications. Surface treatments, such as polishing or coating, are also available to enhance performance for specialized tasks like plasma cutting or laser welding. Custom drilling or grooving ensures seamless integration into existing systems.

How do these ceramics improve efficiency in welding and cutting processes?
Their high thermal conductivity distributes heat evenly, minimizing warping or cracking during rapid temperature changes. This ensures precise, clean cuts and welds while reducing downtime for part replacements. The non-reactive nature of boron carbide and silicon carbide also prevents contamination in high-purity applications, such as semiconductor manufacturing or aerospace component production.

What maintenance is required for these ceramic plates?
Minimal maintenance is needed due to their wear-resistant properties. Regular inspections for surface cracks or chips are recommended, though their robust design typically withstands prolonged use. Cleaning with non-abrasive materials preserves their surface quality. Proper installation using high-temperature adhesives or mechanical fasteners ensures optimal performance and longevity.

(Customized Hexagonal Boron Carbide Silicon Carbide Ceramic Plate Tiles SIC Ceramic for Industrial Use Welding Cutting Services)