Overview of Silicon Carbide Ceramic

Silicon carbide (SiC) ceramic is a high-performance material known for its exceptional hardness, wear resistance, and thermal stability. It is widely used in cutting tools, abrasives, automotive components, and high-temperature applications due to its superior mechanical properties and chemical inertness.

Features of Silicon Carbide Ceramic

High Hardness: SiC ceramics are among the hardest known materials, making them ideal for abrasive and cutting applications.
Thermal Stability: They can withstand extreme temperatures without degrading, making them suitable for high-temperature environments.
Wear Resistance: Exceptional resistance to wear and abrasion ensures long-lasting performance.
Chemical Inertness: Resistant to most chemicals, including acids and alkalis, enhancing their durability in harsh conditions.
Low Thermal Expansion: Minimal expansion or contraction with temperature changes, ensuring dimensional stability.
Electrical Conductivity: Some forms of SiC ceramics exhibit semiconducting properties, useful in electronic devices.

(20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter)

Specifications of 20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter

The 20″ 50 PPI High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter is designed for efficient metal filtration in demanding industrial environments. This filter combines silicon carbide, zirconia, magnesia, and alumina to ensure durability and performance. The porous structure allows smooth molten metal flow while trapping impurities like slag and oxides. The 50 pores per inch (PPI) density balances filtration precision and flow speed, preventing clogging during high-volume operations.

This filter handles extreme temperatures up to 1600°C, maintaining structural integrity in iron, steel, aluminum, and copper casting processes. Its chemical resistance prevents reactions with molten metals or gases, ensuring consistent filtration quality. The 20-inch diameter suits large-scale foundry applications, fitting standard filtration systems without modification.

The foam ceramic design reduces turbulence in metal flow, minimizing gas entrapment and improving final product density. This results in fewer casting defects like cracks or porosity. The material composition resists thermal shock, avoiding cracks during rapid heating or cooling cycles. Installation is straightforward, compatible with automated and manual pouring systems.

This filter enhances metal yield by reducing waste from rejected castings. It extends mold life by lowering erosion caused by impurities. Maintenance requirements are low, with no need for frequent replacements under normal operating conditions. The product is suitable for automotive, aerospace, and heavy machinery industries where high-precision metal components are critical.

Customizable thickness options are available to meet specific flow rate or filtration depth needs. The filter operates effectively in both induction and gas-fired furnaces. Its lightweight construction reduces handling strain while maintaining robustness during use. Packaging includes protective materials to prevent damage during shipping or storage.

The product undergoes rigorous quality checks, including pressure resistance tests and pore uniformity inspections. Compliance with international industrial standards ensures reliability across global supply chains. Technical support is provided for integration into existing production lines. Bulk ordering discounts apply for high-volume foundry operations.

(20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter)

Applications of 20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter

The 20-inch 50 PPI high-quality industrial cast foundry porous silicon carbide zirconia magnesia alumina foam ceramic filter is used widely in metal casting. It removes impurities from molten metals. The porous structure traps particles like slag and oxides. This improves the quality of cast parts. Industries like automotive and aerospace rely on this technology. The filter ensures cleaner metal flow into molds.

The filter handles extreme temperatures. Silicon carbide and zirconia materials resist heat well. Foundries operate in high-temperature environments. The filter lasts longer under these conditions. This reduces downtime. Maintenance costs stay low.

The 50 PPI porosity allows efficient metal flow. Blockages are rare. Casting processes run smoothly. Defects like porosity or cracks decrease. Final products gain better structural integrity. Waste and rework drop significantly.

Chemical stability matters. Magnesia and alumina resist reactions with molten metals. Contamination risks are low. Metal purity stays consistent. This is critical for sensitive alloys. Precision engineering sectors benefit. Electronics manufacturing also uses these filters.

Durability is a key advantage. The materials withstand thermal shock and mechanical stress. Harsh industrial conditions don’t damage the filter. Service life remains long. Replacement costs stay minimal.

Applications span multiple industries. Automotive manufacturers use it for engine components. Aerospace companies apply it to turbine blades. Machinery makers rely on it for heavy-duty parts. Each sector needs clean molten metal.

Production efficiency improves with this filter. Defects reduce. Waste lowers. Costs drop. Industry standards for quality and reliability are met. The filter supports high-performance manufacturing demands.

Company Introduction

Welcome to It-Chuiko, a premier international supplier of high-quality silicon carbide powder and silicon carbide ceramics. Our products are renowned for their exceptional hardness, thermal stability, and wear resistance, making them ideal for abrasives, cutting tools, refractory materials, and advanced semiconductor applications. We serve a diverse range of industries, including automotive, aerospace, and electronics, with a commitment to quality and innovation. With state-of-the-art production facilities and rigorous quality control, we ensure that our customers receive superior products tailored to their specific needs. Partner with us for reliable, high-performance materials that drive your business forward.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter

What is the main use of the 20″ 50 Ppi ceramic filter?
This filter removes impurities from molten metal in industrial casting. It traps particles like slag or oxides. The porous structure allows clean metal to flow through. Factories use it for aluminum, iron, or steel production. It improves final product quality by reducing defects.

Why choose silicon carbide with zirconia, magnesia, and alumina?
These materials handle extreme heat and chemical reactions. Silicon carbide gives strength. Zirconia resists thermal shock. Magnesia and alumina add stability. The mix ensures long-lasting performance in harsh foundry conditions. It resists corrosion from molten metals better than other filters.

What temperatures can this filter withstand?
It works in environments up to 1600°C (2912°F). The materials prevent melting or cracking under high heat. This makes it suitable for most metal casting processes. It maintains structure even during rapid temperature changes. No extra supports are needed during use.

How long does the filter last in continuous operation?
It depends on metal type and casting frequency. Typically, it lasts 4-6 hours under constant molten metal flow. Heavy slag levels might shorten this. Regular checks help spot wear early. Replace it if cracks or erosion appear to avoid quality issues.

How do you clean or maintain the filter?
No cleaning is needed. The filter is single-use. After cooling, discard it with standard foundry waste. Storage is simple—keep it dry before use. Moisture weakens the structure. Handle carefully to avoid breaking it before installation.

(20″ 50 Ppi High Quality Industrial Cast Foundry Porous Silicon Carbide Zirconia Magnesia Alumina Foam Ceramic Filter)